Application Analysis of Robot Hot Plate Stamping and Handling System

The robot hot plate stamping and handling system is a professional system specially designed for the punching machine. It can not only free the workers from high-intensity, low-efficiency, dangerous and harsh environments, but also improve production efficiency and product quality, and reduce costs. Improve economic efficiency. The system consists of a workpiece feeding positioning table, a jacking mechanism, a visual positioning system, a light source, a robot system, a robot base, a clamp , a clamp bracket, a quick change system, a feed conveyor, a material frame and a control system, etc. The heating furnace is composed of a workstation, which can realize automatic loading and unloading and stamping of the hot plate.

work process

The work flow of the workstation is as follows: the heating furnace heats the steel plate and the output → the loading positioning table is started, the steel plate is transported to the end of the loading positioning table → the lifting mechanism jacks up the workpiece → the visual positioning system takes photos, analyzes and positions the workpiece. After the workpiece position information is sent to the robot→the robot receives the signal, according to the pre-programmed program, the workpiece is transported to the punching machine mold designated position by the clamp, and the robot exits and sends a signal to the punching machine→the punching machine receives the signal, and then the workpiece After the stamping is completed, the robot is sent to the robot → the robot transports the stamped workpiece to the material frame → then repeats the previous work process → after the material frame is filled, the material feeding station outputs the material frame → manually hangs the material frame , put on an empty material box → cycle to achieve automatic production. In order to ensure continuous production, the workstation has two feeding conveyors, one frame is output and the other frame is input.

Robot system

1. System composition and selection

The system robot uses kuka, fanuc, abb, YASKAWA robots, which consists of a robot body, a control cabinet and a teach pendant. The average failure-free rate period exceeds 70,000 h. As a world-famous brand, the selected robot has a wide range of applications and has many advantages such as stable system, easy operation and convenient maintenance and management. For example, KUKA robot uses casting model KR210L180-2F model, the effective load is 180kg, the working radius is 2900mm, the repeating accuracy is ±0.06mm, and the protection grade is IP67, which fully meets the requirements of on-site dust working conditions.

2. Tool quick change device

The patented locking mechanism has multiple cone-shaped bosses. The spring-free design of gas pressure loss protection makes the product more advantageous in terms of stability, repeatability, strength and safety compared with similar products. The quick change device has even more than 15 years of trouble-free application records in the industry; the same series, different load tool quick device has interchange function, modular design, reduce the number of spare parts purchased, improve the continuity of product application, to the maximum extent Reduce the long-term cost of ownership for customers.

3. Fixture bracket

The fixture bracket is composed of a base, a positioning pin, a cover plate, a cylinder, a gasket and a detecting switch for storing the clamp replaced by the quick change device. The storage rack has positioning, detection and protection devices.

Test Attributes

Whole blood, serum, or plasma may be used for testing

Results available in only 5-10 minutes

Easy to use

Results can be read visually

No need for an analyser

Cost effective method for assisting in diagnosing COVID-19 disease

Principle


The COVID-19 Rapid Test is a qualitative lateral flow immunoassay for the simultaneous detection of IgM and IgG antibodies to SARS-CoV-2 in whole blood, serum or plasma specimens.

The test cassette contains recombinant SARS-CoV-2 antigen conjugated to coloured particles. When a specimen is added to the sample well of the cassette, any IgM and IgG present in the specimen will bind to the antigen conjugate, forming coloured coronavirus antigen-antibody complexes. This mixture migrates laterally along the membrane to the test region. In this test region, anti-human IgM and anti-human IgG have been immobilised onto the membrane. These capture any IgM and IgG complexes that have formed, resulting in the appearance of coloured lines.

Therefore, if the specimen contains SARS-CoV-2 IgM antibodies, a coloured line will appear in the IgM test line region. If the specimen contains SARS-CoV-2 IgG antibodies, a coloured line will appear in the IgG test line region. To serve as an internal control, a coloured line will always appear in the control line region, indicating that the proper volume of specimen and buffer has been added, and correct procedure has been followed.

Storage Conditions 

+ 2 - 30 °C, DO NOT FREEZE. Unopened test cassettes and buffer are stable for up to 24 months from date of manufacture. 


Coronavirus Rapid Test Kit

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Axiswell Technology Co., Ltd , https://www.medhealthycare.com